Monthly Archives: December 2011

Different ways you can use your air compressors

Air Compressors have been long used across many industries. The air compressors also have found significant place in home uses. There are hundreds of industrial and non-industrial applications that rely on air compressors.

There are many air compressor manufacturers who design and manufacture air compressors for both industrial and home usage. Air Compressor which is made for use in home applications are easier to maintain whereas air compressor made for industrial applications and heavy usage is somewhat needs some more attention in terms of maintenance.

Although you are aware of basic uses of air compressor, let us give you brief information about how you can use your air compressors in many ways.

Mainly air compressors are used for any of three popular classes: Industrial uses and Home uses. Apart from these, there may be some other uses of air compressors but that depends on type and requirements of an air compressor.

Industrial/Commercial Uses

Most of air compressors are used across a number of industries. We can say that air compressor are best suited in industrial application rather than home applications because the evolution of air compressors have been due to their large demands in varied industrial applications. There are many industries such as metal industry, electronic industry, automobile and defense equipment and tools industry where air compressors are most widely used on day to day basis.

Home/Non-commercial Uses

Apart from industrial applications, air compressors also find their significant place in many home used or home based applications such as refrigeration and few others where air compressors are greatly used to make our lives better and smarter.

Most widely popular uses of Air Compressors

You can use your air compressor in following way in many applications:

  • Medical Field: Blood-analyzing systems, Dental equipments, air/vacuum aspirators etc.
  • Electronic Industry: TV Cables, Print Mounting, Computer manufacturing etc.
  • Food Industry: Coffee machines, vending machines, food processing equipments etc.
  • Heavy metal Industry: Sheet Metal and Metal Fabrication equipments etc.
  • Fashion & Jewelry Industry: Jewelry design and manufacturing equipments etc.
  • And many more usage you can do with your air compressors

 

Air Compressors are made in such a way that they suit application requirements easily and with advancement in air compressors and other technologies, air compressor manufacturers have successfully managed to design and manufacture advanced technology air compressors that are easy to maintain.

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Air Compressors Spare Parts: Things you need to know

Air Compressor and Spare Parts

Air Compressors is an important electrical component used for many industrial applications. In fact it is not just an electrical component but now it has become so widely useful and necessary for many industrial applications that we can say that air compressor is itself a machine that works for other machine! There are many types of air compressors. Many air compressors manufacturer in India manufacture compressors that range from small to large air compressors. The air compressor is electrical equipment that is made up of many parts. The air compressors’ each part is as useful and as important as the whole air compressor is. We shall not ignore the importance of any of the air compressor spare part even if that spare part is too small! Some of the spare parts of an air compressor plays very big and very important role in the quality functioning of an air compressor for any application. Some of very important air compressors spare parts are Pistons, Valve & Valve Parts, Piston Rings, Oil Seals, Air Filter and Oil Filters, Piston Rod & Oil Scrapper Ring and Air Receivers etc.

Taking care of air compressors spare-parts

While air compressors should be give due attention and should be carefully handled, it does not mean that you ignore the importance of air compressor spare parts. Paying due attention to spare parts of an air compressor is necessary.  Some spare parts are important and need very high attention. Each spare part of air compressor should be checked regularly.

How to take care of air compressor spare parts?

Taking care of spare parts of an air compressor system is necessary yet easy. Just make sure you monitor whole air compressor on a regular interval of time. Also, when you put your air compressor under maintenance/service, make sure you check each and every important spare part. Be it Valve or piston ring or be it oil seal or oil filter or any other part, every spare part needed to check and test for well-functioning separately. Measure the working quality of spare part at time of testing and if any spare part is needed to replace, don’t do any delay, replace the damaged part instantly. This will ensure good working life of an air compressor.

How to maintain an Air Compressor? Get the technical help!

Air Compressors are very useful and widely used equipment by hundreds of applications in a wide range of industries. Air Compressors come in a variety of type, size, shape, style and applications. But all of these different air compressors work in a similar or identical manner. The air compressor system needs to be taken due care with the passage of time because, it is after all an electrical equipment that might either get damaged or might get functioning in a productive less way.

To make sure that your air compressor stays fit and healthy and to make your compressors’ life a bit longer, you should regularly make thorough testing, check-ups and analysis of your compressors.

To help you in taking due care of your air compressor, as an air compressors manufacturer in india, we give you tips and tricks that will be proven useful and helpful for you in maintaining your air compressor. Let’s get started!

Taking care of Lubrication system

Lubricating is one of the most important aspects of an air compressor system. Whether it is a small size compressor or a large industrial air compressor, lubrication is what makes it perform at par. While lubricating, always use the genuine and branded oil specified by the air compressors manufacturer.

Water Cooling System

Make sure you supply sufficient level of cooling water. Regulated temperature & pressure control cooling water provides an ideal condition for the operation of water cooled equipment.

Gauges

Gauges and Control system is another important part! Therefore, gauging speed, pressure, temperature, etc., should be kept fully operational and accurately calibrated.

Motor Unit and Compressor Unit

Any Air Compressor’s performance depends on the motor and compressor of the air compressor system. Hence, making sure that they work fine is a must. Check and sort out the unusual noises and vibrations issues. Never ignore unusual changes or behavior in an air compressor.

Maintenance Plan

Make a regular maintenance plan! Design and implement an air compressor test plan in a regular time interval. Check for malfunctioning or irregular or suspected compressor behavior. If found out of use or out of date, replace them or repair them but don’t ignore them. Regular maintenance of air compressor will make the life of compressor longer and healthier!

Safety First

When performing maintenance or service work, make sure that the electrical supply has been disconnected and locked out. Because compressed air and electricity are dangerous and can cause big damage if not taken due care!

Air Dryer and Air Receiver: Most important parts of Air Compressors

We use air compressors in our everyday life. Be it a small and simple air compressor of our daily personal lifestyle or be it a multi-phase, large scale industrial air compressor, the compressors have been a necessary and a useful machine. This beautiful, unique and useful machine air dryer and air receiver is made of many small and big parts. These parts of compressors also include parts that play very important roles in the functioning of Air Compressors. There are many air compressors manufacturers in India who have thorough capabilities in designing and developing ultra-modern compressors with air dryers and air receivers. Let’s see details of each part in details now:

Air Dryer

Air dryer is one of the most important parts of an air compressor. The air dryer removes water / moisture from the air compressor. Scale, rust and bacteria are created in the compressed air system when moisture persists. This can lead to damage in the system but the Air Dryer comes in help here and prevents the damage or malfunctioning of the system.

Air Dryers in air compressors come in a variety of types with varied use and applications in varied industries.

Types of Air Dryers are:

  • Refrigeration Dryer
  • Deliquescent Dryer
  • Desiccant Dryer
  • Membrane Dryer

Each of these air dryers has their own characteristics, uses and applications. Although these varied types of air dryers have different style, shape and applications but basically their basic functionality and usage stay same. Air Dryers are most commonly used for:

  • Drying air for commercial or industrial processes which needs dry air
  • Pressurizing underground cables to repel moisture and avoid shorts
  • Industrial Painting
  • Industrial Pneumatic tools
  • Air brake systems
  • And many more…

Air Receiver

An air receiver is an essential part of any air compressor. It plays a significant role of a buffer and a storage medium between the compressor and the consumption system.

The uses of Air Receiver

As told above, air receiver plays a major role in the smooth functioning of any air compressor, it is mainly used to:

  • Store the pressurized compressed air
  • Help the compressor maintain constant pressure at downstream
  • Cool the compressed air
  • Allow compressor have optimum level of rest
  • Help separate oil& moisture from compressed air

Types of Air Receiver

  • Vertical Air Receiver
  • Horizontal Air Receiver

With advancement in the air compressor manufacturing technologies, now there are many domestic air compressors manufacturers in India who design, develop and export high quality air compressors with Vertical Air Receiver and Horizontal Air Receiver.